Broilmaster Insulated Sleeve for 40-in Grill - BSASL40
For use with Grill Head BSB405
Features
- Stainless Steel
- Fits 40" Gas Grill
- Note: Grill may be installed in a non-combustible island without a sleeve.
Installation in a combustible island requires a sleeve. Maintain clearance to adjoining combustible material.
What our Experts Think
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Essential Built-In Safety Component – The Broilmaster BSASL40 insulated sleeve is designed specifically to safely install a 40-inch built-in grill head into combustible outdoor kitchen materials.
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High-Temperature Heat Protection – Acts as a thermal barrier that prevents excessive heat transfer from the grill to surrounding cabinetry or framing, improving long-term safety and durability.
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Heavy-Duty Stainless Steel Construction – Built from 304 stainless steel for strong corrosion resistance and reliable performance in all-weather outdoor environments.
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Required for Combustible Installations – Necessary when placing compatible Broilmaster grill heads into wood or other flammable island structures, ensuring proper clearance and compliance with installation requirements.
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Precision Fit for 40-Inch Models – Engineered for Broilmaster 40-inch grill systems, ensuring proper alignment, secure mounting, and clean built-in integration.
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Outdoor Kitchen Longevity Upgrade – Helps protect surrounding materials from heat damage, extending the lifespan of your entire outdoor kitchen setup.
Q&A
Q: What is the Broilmaster BSASL40 insulated sleeve used for?
A: It is required to safely install a 40-inch Broilmaster built-in grill into a combustible outdoor kitchen island, creating a heat-resistant barrier around the grill.
Q: Do I need the BSASL40 for every installation?
A: No. It is only required for combustible enclosures like wood or composite islands. It is not required for non-combustible materials such as stone or concrete.
Q: What grills is the BSASL40 compatible with?
A: It is designed for Broilmaster 40-inch stainless built-in gas grill heads, including models like BSB405.
Q: What is it made of?
A: Heavy-duty 304 stainless steel construction for corrosion resistance and long-term outdoor durability.
Q: What does the insulated sleeve do?
A: It acts as a thermal barrier that prevents excessive heat transfer from the grill to surrounding cabinetry, improving safety and protecting the island structure.
Q: Is the BSASL40 optional or required?
A: It is required for combustible installations and recommended when building a fully enclosed outdoor kitchen for code-compliant, safe operation.
Maintenance Tips
- Wipe exterior surfaces regularly with a soft cloth and mild soap solution to remove grease and dust.
- Avoid abrasive cleaners or steel wool that can damage the stainless steel finish and insulation layer.
- Inspect insulation lining periodically for heat damage, warping, or gaps.
- Ensure proper fit around the grill to maintain heat containment and safe operation.
- Keep ventilation and clearance areas free from grease buildup and debris.
- Check mounting points and fasteners regularly and tighten if needed.
- Clean spills promptly to prevent staining or long-term residue buildup.
- Avoid exposing the sleeve to harsh chemicals or high-pressure washing.
- Dry thoroughly after cleaning to prevent moisture accumulation.
- Use a protective cover when not installed or during long outdoor exposure.
Damage 
Loss 
Theft 
