Durston 1040 Agile F165mm Flat Rolling Mil - 128.121F165
The Durston 1040 Agile F165mm Flat Rolling Mill brings serious rolling capacity to the bench with a lighter frame design, T-bar roll adjustment, and an all-flat roller configuration. Durston engineered the Agile line to deliver the performance jewelers and metalsmiths expect — without the added weight of a cast handwheel or the outside half-round extension rollers found on some DRM-series mills. The result is a competitively priced, full-featured flat rolling mill built for professional studio use.
The rolls are induction hardened to 64 HRc to a depth of 6 mm, ensuring long-term surface durability under heavy working loads. Bearings are self-lubricating and maintenance-free, matching the standard set by Durston's DRM line. The heavy-duty 5-to-1 reduction gearbox significantly reduces the effort required to advance material through the rolls, and two specially formed gears behind the cover contribute to exceptionally smooth rolling action. A protective guard around the top gears adds a critical safety feature for busy shop environments.
At 165 mm wide, this mill handles sheet up to 6 mm thick and includes 11 wire grooves ranging from 1 mm to 6 mm, plus half-round grooves in 2, 3, 4, 5, and 6 mm sizes — giving metalsmiths a wide range of forming options in a single machine.
Features
- Lighter frame construction with T-bar top for roll opening adjustment
- All-flat roller configuration — no outside half-round extension rollers
- Rolls induction hardened to 64 HRc to a depth of 6 mm
- Self-lubricating, maintenance-free bearings
- Heavy-duty 5-to-1 reduction gearbox for effortless rolling
- Two specially formed internal gears for smoother rolling action
- Protective guard around top gears for added safety
- 11 wire grooves ranging from 1 mm to 6 mm
- Half-round grooves in 2, 3, 4, 5, and 6 mm sizes
Specifications
| Roll Size |
165 mm × 60 mm |
| Roller Type |
Flat |
| Roller Length |
165 mm |
| Roller Diameter |
60 mm |
| Sheet Thickness Capacity |
6 mm |
| Maximum Wire Capacity |
6 mm |
| Wire Grooves |
11 sizes, 1 mm to 6 mm |
| Half-Round Groove Sizes |
2, 3, 4, 5, and 6 mm |
| Gear Ratio |
5-to-1 |
| Dimensions |
17-1/4" L × 8-3/4" W × 14-1/4" H (435 mm × 220 mm × 365 mm) |
| Net Weight |
87 lbs (39.7 kg |
What our Experts Think
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Wide Rolling Capacity for Serious Work
With a 165mm flat roller width, this mill is ideal for larger sheet metal projects and pattern work, offering more working area than standard entry-level mills.
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Effortless Operation with Reduction Gearbox
The integrated 5:1 gearbox significantly reduces effort, allowing for smoother, controlled rolling with less physical strain—a major advantage in repetitive tasks.
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Durston-Grade Hardened Rollers
Induction-hardened to ~64 HRC with deep hardening, ensuring long-term precision, wear resistance, and consistent output even under heavy use.
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Streamlined Agile Design
The T-bar adjustment system replaces traditional handwheels, making it lighter, faster to adjust, and more space-efficient without compromising performance.
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Maintenance-Free Reliability
Equipped with self-lubricating bearings, delivering smooth operation and minimal upkeep, ideal for busy workshops.
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Focused Flat Rolling Performance
Designed as an all-flat mill (no side extensions), making it perfect for professionals who prioritize sheet reduction, texturing, and precision flat work over wire forming.
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Professional Investment, Competitive Value
Offers Durston’s premium engineering at a more accessible price point thanks to its lighter Agile construction—without sacrificing core performance.
Q&A
Q: What is the Durston Agile F165 Rolling Mill used for?
A: It’s a professional manual rolling mill designed for flattening, thinning, and shaping sheet metal—ideal for jewelry making and metal fabrication.
Q: What type of rollers does this model have?
A: This model features 165mm wide flat rollers, perfect for sheet metal work and pattern plate rolling.
Q: What is the maximum rolling capacity?
A: It can handle sheet thickness up to approximately 6mm, making it suitable for both light and heavy-duty applications.
Q: Does it include a reduction gearbox?
A: Yes, it features a 5:1 reduction gearbox, allowing smoother operation with less effort during rolling.
Q: What materials can it process?
A: Ideal for non-ferrous metals such as gold, silver, copper, brass, and aluminum.
Q: Are the rollers durable?
A: Yes, the rollers are induction hardened up to 64 HRC, ensuring long-lasting precision and durability.
Q: Does it have side extensions for wire rolling?
A: No, this model is all-flat without side extensions, focusing on maximum sheet rolling efficiency.
Q: Is it suitable for professional use?
A: Absolutely. With its heavy-duty build, self-lubricating bearings, and precision engineering, it’s ideal for professional jewelers and serious workshops.
Q: What makes the Agile F165 stand out?
A: Its wide rolling area, powerful gearbox, maintenance-free bearings, and compact, efficient design make it a top choice for consistent, high-quality results.
Q: Is it beginner-friendly?
A: Yes, the ergonomic T-bar adjustment and smooth gear system make it easy to operate, even for users new to rolling mills.
Maintenance Tips
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Clean rollers after use: Remove metal dust and debris to prevent surface damage and ensure smooth rolling.
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Lubricate regularly: Apply light oil to gears, bearings, and adjustment screws for consistent performance.
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Roll in stages: Avoid heavy reductions in a single pass to protect roller alignment and extend lifespan.
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Use annealed metal only: Soft, clean material reduces strain and prevents roller marking.
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Check alignment frequently: Ensure even pressure across rollers for uniform sheet thickness.
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Protect roller finish: Never feed dirty, oxidized, or hardened metals into the mill.
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Store in dry environment: Prevent rust with anti-corrosion oil, especially during long storage periods
Damage 
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