Sdr Motorsports Polaris Xpedition X-Plorer Series Roof Rack System - 910300
Whether you're loading up for a backcountry hunt or gearing up for multi day adventures, the SDR Motorsports roof rack transforms your Polaris Xpedition into a true off-road hauler. Some pictures shown with optional roof rack cross bows. The base X-Plorer Series roof rack system ships with two cross bows. Additional cross bows can be added for more mounting options. Our modular SDR X-Plorer Series Roof Rack gives you all the room you need for a rooftop tent, kayaks, storage boxes and much more. Designed to be lightweight and strong our X-Plorer Series Roof Rack is 100% aluminum. The base system features multiple E-track and tie down locations and crossbars can be mounted wherever they are needed. Coming soon for the Ranger/ Ranger XD/ Defender/ General and more! Rooftop box, grab handles, and lights not included.
Features
- Vehicle specific fitment engineered exclusively for the Polaris Xpedition, ensuring a precise, secure fit with no guesswork.
- Heavy-Duty construction built from high strength materials and finished with a black powder coat for lasting performance in harsh conditions.
- Modular design fully compatible with popular roof mounted accessories including cargo boxes, recovery gear, lighting, and more.
- Optimized storage maximize your machine’s carrying capacity with a high clearance storage system perfect for camping, hunting, or expedition gear.
- Easy installation bolt-on design with all hardware included, no drilling required.
- 1/8” 5052 Aircraft Grade Aluminum
- Laser cut and CNC bent for precision fitment
- Mounts to factory roof bolt locations
- Can be equipped with a wide variety of versatile attachments
- Predrilled for mounting lights
- 150lbs dynamic and 500lbs static
- Designed and built in Mesa, AZ. USA
What our Experts Think
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Premium modular roof storage system for Polaris Xpedition models (all trims)
- Built by SDR Motorsports as part of the X-Plorer Series overland platform
- Lightweight yet strong 1/8” 5052 aircraft-grade aluminum construction
- Designed for bolt-on installation using factory roof mounting points (no drilling required)
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Modular crossbar system allows flexible cargo positioning for different gear setups
- Supports overlanding gear like rooftop tents, storage boxes, recovery tools, and lights
- Integrated E-track style tie-down points for secure cargo management
- Pre-drilled mounting points for off-road lighting accessories
- Rated load capacity: ~150 lbs dynamic / ~500 lbs static (parked load)
- Low-profile design helps maintain vehicle stability and reduced wind drag impact
- Powder-coated finish for corrosion resistance and long-term durability
- Designed and manufactured in the USA for precision fit and rugged use conditions
Q&A
Q: What is this roof rack system?
A: It is a modular, bolt-on aluminum roof rack designed specifically for the Polaris Xpedition, built to expand cargo capacity for overlanding, camping, and utility use.
Q: What does it do?
A: It adds a secure rooftop cargo platform for carrying gear like roof-top tents, storage boxes, recovery equipment, kayaks, and lighting accessories, while keeping the vehicle’s cabin and bed free.
Q: What is it made of?
A: It is constructed from 1/8” 5052 aircraft-grade aluminum, laser-cut and CNC-bent for strength and precision fitment, with a durable powder-coated finish.
Q: How strong is it?
A: It supports approximately 150 lbs dynamic load and up to 500 lbs static load, depending on how weight is distributed and vehicle conditions.
Q: How does it install?
A: It uses a direct bolt-on design that mounts to factory roof points with no drilling required, making installation relatively straightforward.
Q: What makes it useful for overlanding?
A: Its modular crossbar system and multiple tie-down points allow flexible gear setups, making it ideal for multi-day off-road travel and expedition builds.
Maintenance Tips
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Check mounting bolts regularly and re-torque after off-road trips to maintain secure fit
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Inspect crossbars & welds for cracks, bending, or stress after heavy loads or rough terrain
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Clean dirt, mud, and debris frequently to prevent corrosion and hardware wear
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Verify load distribution before each trip to avoid overloading one side of the rack
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Check rubber pads, mounts, and gaskets for wear or loosening over time
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Apply anti-corrosion treatment if used in wet, muddy, or coastal environments
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Avoid exceeding manufacturer weight limit to protect roof structure and rack integrity
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Inspect accessory attachments (cargo boxes, straps, mounts) for tightness before driving
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Touch up scratches or coating damage to prevent rust on exposed metal
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Annual full inspection recommended for hardware, alignment, and structural safety
Damage 
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